The Challenge: Why Industry 4.0 and IIoT Initiatives Stall

Many companies are investing in the Internet of Things in manufacturing, but struggle to move beyond the pilot stage. Your goal is a fully realized smart factory for Industry 4.0, but you're facing common roadblocks:

Fragmented IoT Technology: Your IoT for manufacturing industry devices produce endless data, but it's siloed and difficult to translate into actionable intelligence across your operations.
Disconnected Processes: Your Industry 4.0 supply chain is managed separately from factory floor operations, creating blind spots and inefficiencies.
The "Digital Twin" Limitation: The concept of a digital twin in Industry 4.0 is promising, but often results in isolated models that don't connect the entire value network, hindering true digital transformation.

From Digital Twin to Virtual Twin > Brick Image > Dassault Systèmes®

From Digital Twin to Virtual Twin: The Evolution of Industry 4.0 Technologies

The digital twin is a key Industry 4.0 technology, providing a digital replica of a physical asset. But what if you could go further?

DELMIA’s digital manufacturing solutions on the 3DEXPERIENCE platform expand digital models into actionable virtual twins, enhancing processes between engineering and manufacturing. It’s not just a model of a part or process; it's a living, scientific model of your entire business. Powered by your IIoT data, it creates a virtual space to model, simulate & optimize your operations, from manufacturing engineering to the factory floor and the supply chain.

See the Virtual Twin in Action

Watch this short video to understand how the DELMIA Virtual Twin Experience connects the virtual and real worlds to revolutionize manufacturing.

What is a Virtual Twin in Manufacturing? I DELMIA

How DELMIA Powers Your Industry 4.0 and Industrial IoT Strategy

DELMIA acts as the central platform for Industry 4.0 and IIoT, integrating advanced technologies to drive operational efficiency and innovation.

Real-time IIoT integration

Captures live data directly from shop floor equipment, ensuring seamless synchronization between physical and digital environments

Dynamic virtual twin creation

Translates real-time data into interactive, high-fidelity 3D models of products, processes and factory systems, supporting predictive analytics and continuous improvement

MOM capabilities

Provide real-time visibility and control over production systems and the global supply chain, supporting smart factory transformation. More about DELMIA's MOM solutions

DELMIA Quintiq

Addresses complex supply chain challenges with scientific precision, optimizing workflows for resilience and efficiency across every stage. More about DELMIA's supply chain management solutions

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Proof in Performance: How Leaders Win with DELMIA

See how global leaders leverage DELMIA to build their smart factory for Industry 4.0.

L'Oréal's "Factory of the Future"

🧗 Challenge: Integrating operations across 30+ factories worldwide to digitize shop floors and create a unified, paperless manufacturing environment.

💡 Solution: Deployed DELMIA Apriso as their global Manufacturing Operations Management (MOM) platform, a cornerstone of their Industry 4.0 strategy.

📊 Results: Increased their "Right First Time" quality metric to 94.4%, achieved full global traceability 10 times faster, and improved weighing efficiency by 100% using AGVs integrated with DELMIA.

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ISKO's Optimized Supply Chain

🧗 Challenge: As a premium denim producer exporting to 60 locations, ISKO needed to gain better control over complex production flows and inventory levels to improve customer delivery performance.

💡 Solution: Implemented DELMIA Quintiq for tactical and operational supply chain planning and optimization.

📊 Results: Gained superior control over production flows and inventory, leading to more reliable and efficient delivery performance for its global customers.

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What sets DELMIA Apart from Competitors

DELMIA on the 3DEXPERIENCE platform provides a unique, business-centric advantage for your digital transformation in Industry 4.0.

Dynamic Virtual Twin Experience

DELMIA's Virtual Twin goes beyond static digital twins, offering a dynamic, real-time model powered by real-world data. This enables manufacturers to simulate scenarios, optimize processes, and align plans with business and sustainability goals.

True IIoT Integration

DELMIA breaks down data silos by providing a single source of truth that connects IoT technology, supply chains, and all business aspects, ensuring seamless collaboration and efficiency.

Comprehensive End-to-End Management

With DELMIA, businesses can manage the entire value chain in one platform, creating a seamless digital thread that integrates and optimizes all Industry 4.0 technologies.

Build Your Future Beyond Industry 4.0 & the IIoT

Stop wrestling with disconnected IoT technology and stalled projects. Start building the future of manufacturing.

Let our experts show you how DELMIA can be the engine for your smart factory, connecting your real and virtual worlds to unlock new levels of innovation, efficiency, and growth. Fill out the form now to get in touch with our sales experts!

Master Industry 4.0 & the Industrial IoT with the Virtual Twin Experience